Test Content & Lesson Curriculum
Certified Water/Wastewater Maintenance Technician II   CWWMT-II

SourceTraining Module Title & DescriptionLesson No.Lesson Title
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UnitWelding PrinciplesLesson 1Fundamentals of Welding
417Covers fundamentals of welding, discusses welding safety considerations and precautions. Covers both oxyfuel and arc welding equipment. Describes welding techniques and symbols. Discusses ways to avoid weld faults.Lesson 2Welding Safety
   Lesson 3 Oxyfuel Welding Equipment
   Lesson 4 Arc Welding Equipment
   Lesson 5 Welding Techniques
   Lesson 6 Avoiding Weld Faults
   Lesson 7 Welding Symbols
Unit Understanding Basic Electricity and Electronics Lesson 1 Introduction to Electricity
201Introduces electron theory, static electricity, electrons in motion, and magnetism. Covers basic methods of measuring current, voltage and resistance. Explains circuit components: conductors, insulators, resistors, capacitors, and simple Ohm's Law calculations for DC and AC circuits. Lesson 2 Static Electricity
   Lesson 3 Current Electricity
   Lesson 4 Magnetism
   Lesson 5 Current, Resistance and Potential Difference
   Lesson 6 Electrical Components
   Lesson 7 Conductors
   Lesson 8 DC Circuits
   Lesson 9 AC Circuits
   Lesson 10 Electronics
UnitOperating and Maintaining Single Phase Motors Lesson 1 Introduction to Single Phase Motors
207Covers the types and operating principles of common single-phase motors. Explains NEMA motor standards. Explains how to identify motor leads on split phase, capacitor-start, capacitor-run, permanent split capacitor, and repulsion motors. Also covers universal motors, shaded pole motors, and other special types, including synchro and servo systems. Gives general maintenance procedures on all single-phase motors.Lesson 2 Split-Phase Motors
   Lesson 3 Capacitor Motors
   Lesson 4 Repulsion Motors
   Lesson 5 Universal Motors
   Lesson 6 Special Motors
   Lesson 7 Synchros
   Lesson 8 Servos
   Lesson 9 Motor Installation
   Lesson 10 Motor Maintenance
UnitUnderstanding Basic Mechanics Lesson 1 Force and Motion
301Covers force and motion, work and energy, and fluid mechanics as applied in industrial maintenance. Explains principles of operation for simple machines, such as the lever, inclined plane, wheel and axle, pulley, and screw. Explains the basic elements of industrial machines, as well as common measurement tools used to monitor and adjust equipment. Covers hand tools, power tools and fasteners, ending with a discussion of ways to reduce friction and wear.Lesson 2 Work, Energy, and Power
   Lesson 3 Fluid Mechanics
   Lesson 4 Spimle Machines
   Lesson 5 Machine Elements
   Lesson 6 Measuring Tools and Instruments
   Lesson 7 The Safe Use of Hand Tools
   Lesson 8 The Safe Use of Portable Power Tools
   Lesson 9 Fasteners
   Lesson 10 Friction and Wear
UnitLubricants and Lubrication Lesson 1 Principles of Lubrication
302Covers a complete lubrication program, including functions and characteristics of lubricants, and effects of additives. Oils, greases, and other compounds used for lubrication are described, as well as their applications. Lubrication methods and recommended storage and handling procedures are included.Lesson 2 Lubricant Characteristics
   Lesson 3 Additives, Lubricating Action, and Bearing Lubrication
   Lesson 4 Oils and Their Applications
   Lesson 5 General-Purpose Grease
   Lesson 6 Special-Purpose Greases and Dry Film Lubricants
   Lesson 7 Lubrication Systems and Methods
   Lesson 8 Automatic Lubrication Methods
   Lesson 9 Lubrication Storage and Handling
   Lesson 10 Lubrication Management
UnitSelecting & Maintaining Bearings Lesson 1 Bearings and Shafts
304Covers principles and applications of various types of bearings, including plain journal, ball, and roller bearings. Explains installation, inspection and repair of bearings. Deals with specialized bearings, including powdered-metal, nonmetallic, and hydrostatic bearings. Covers bearings, seals, lubrication, and maintenance practices. Lesson 2 Plain Journal Bearings I
   Lesson 3 Plain Journal Bearings II
   Lesson 4 Antifriction Bearings I
   Lesson 5 Antifriction Bearings II
   Lesson 6 Ball and Roller Bearings
   Lesson 7 Specialized Bearings
   Lesson 8 Carbon
   Lesson 9 Lubrication
   Lesson 10 Bearing Maintenance
UnitPower Transmission Equipment Lesson 1 Belt Drives
303.1Covers belt drives, chain drives, gears and gear drives, adjustable-speed drives, shaft alignment, shaft coupling devices, and clutches and brakes.Lesson 2 Chain Drives
   Lesson 3 Gears
   Lesson 4 Gears Drives
   Lesson 5 Adjustable-Speed Drives
   Lesson 6 Shaft Alignment
   Lesson 7 Shaft Coupling Devices
   Lesson 8 Clutches and Brakes
UnitPiping Systems Lesson 1 Introduction to Piping Systems
306Covers piping and tubing systems used for fluid transport in the plant: hydraulic fluid, steam, liquefied product, refrigerant, and water. Shows typical metallic and nonmetallic piping systems, pipe joining methods, and how tubing and hoses differ from piping. Covers valves, pipe fittings, hangers, supports, and insulation, and shows how tubing is sized, fitted, bent, and joined.Lesson 2 Metal Pipe
   Lesson 3 Nonmetal Pipe
   Lesson 4 Tubing
   Lesson 5 Hoses
   Lesson 6 Fittings
   Lesson 7 Common Valves
   Lesson 8 Specialized Valves
   Lesson 9 Strainers, Filters and Traps
   Lesson 10 Accessories
Unit Understanding Basic Hydraulics Lesson 1 Principles of Hydraulics
307Covers hydraulic principles, types of hydraulic fluids and their characteristics. Describes components of the hydraulic system and their functions, including: filters, piping, strainers, reservoirs, accumulators, pumps, piping, tubing, and hoses, control valves, relief valve, and actuating devices.Lesson 2 Hydraulic Fluid
   Lesson 3 Strainers and Filters
   Lesson 4 Reservoirs and Accumulators
   Lesson 5 Hydraulic Pumps
   Lesson 6 Tubing and Fittings
   Lesson 7 Directional Control Valves
   Lesson 8 Pressure Control Valves
   Lesson 9 Cylinders
   Lesson 10 Hydraulic Motors
UnitUnderstanding Basic Pneumatics Lesson 1 Pneumatic Principles
309Covers how work, force and energy are applied to principles of pneumatics. Shows operating principles of reciprocating, positive displacement, rotary, and dynamic air compressors. Covers primary and secondary air treatment. Includes valves, logic devices, cylinders, and air motors.Lesson 2 Reciprocating Compressors
   Lesson 3 Rotary Compressors
   Lesson 4 Primary Air Treatment
   Lesson 5 Secondary Air Treatment
   Lesson 6 Piping, Hoses, and Fittings
   Lesson 7 Directional Control Valves
   Lesson 8 Pressure Control Valves
   Lesson 9 Pneumatic Cylinders
   Lesson 10 Pneumatic Motors and Rotary Actuators
UnitIndustrial Rigging Principles and Practices Lesson 1 Introduction to Industrial Rigging
318Covers techniques and safeguards in the use of rope, chain, hoists, and scaffolding when moving heavy plant equipment and maintaining plant utilities.Lesson 2 Wire Rope and Wire Rope Slings
   Lesson 3 Chain and Wire Mesh Slings
   Lesson 4 Fiber Rope and Webbing Slings
   Lesson 5 Industrial Hoists and Cranes
   Lesson 6 Operating Practices
   Lesson 7 Scaffolds and Ladders
UnitMaintenance of Mechanical Drives Lesson 1 Chain Drives
341Covers alignment, particularly coupling alignment. Includes installation and maintenance of mechanical drives, from chain drives to enclosed gear drives.Lesson 2 Belt Drives
   Lesson 3 Open Gear Drives
   Lesson 4 Enclosed Gear Drives
   Lesson 5 Drive Couplings
WEFPumps: Operation & Maintenance Lesson 1 Basic Components
 Identifies the basic components of pumps and pump processes used in water/wastewater systems. Provides an overview of basic pump operation and maintenance, components, centrifugal pumps, displacement pumps, and pumping stations. Describes proven methods of troubleshooting and general safety when working with pumps and motors.Lesson 2 Operations
   Lesson 3 Maintenance
   Lesson 4 Troubleshooting
   Lesson 5 Centrifugal & Displacement Pumps

Revision 10/13/2005

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